Calendar Aging Triggers Critical Performance Degradation of Lithium Primary Batteries
Corresponding Author: Zi‑Feng Ma
Nano-Micro Letters,
Vol. 19 (2027), Article Number: 57
Abstract
Lithium primary cells have garnered significant attention owing to long storage life and high safety. However, the capacity degradation law derived from accelerated aging methods is not universally applicable to all operating conditions; thus, lifetime evaluation under calendar aging poses substantial challenges while holding remarkable significance. Herein, comprehensive characterizations were conducted on lithium primary cells subjected to 10-year calendar aging, which aimed to gain a holistic understanding of the degradation mechanism. The results reveal that the surface of the postmortem electrode is covered by complex interfacial species, which exhibit a dual role: They contribute to the low self-discharge rate of cells, and paradoxically, the further deposition of these species at the interfaces between active materials and conductive agents significantly increases the interfacial impedance of electrode, thereby deteriorating the C-rate performance of the cells. This work provides novel insights for the design and development of lithium primary cells.
Highlights:
1 Cell data from a decade of calendar aging were investigated.
2 The high C-rate performance of the cell is severely attenuated after calendar aging.
3 The interface between electrode and electrolyte was analyzed.
4 The type of ion fragment points to the serious degradation of the electrolyte system.
Keywords
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- V. Viswanathan, A.H. Epstein, Y.-M. Chiang, E. Takeuchi, M. Bradley et al., The challenges and opportunities of battery-powered flight. Nature 601(7894), 519–525 (2022). https://doi.org/10.1038/s41586-021-04139-1
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References
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M. Ecker, N. Nieto, S. Käbitz, J. Schmalstieg, H. Blanke et al., Calendar and cycle life study of Li(NiMnCo)O2-based 18650 lithium-ion batteries. J. Power. Sources 248, 839–851 (2014). https://doi.org/10.1016/j.jpowsour.2013.09.143
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W. Zhang, P. Sayavong, X. Xiao, S.T. Oyakhire, S.B. Shuchi et al., Recovery of isolated lithium through discharged state calendar ageing. Nature 626(7998), 306–312 (2024). https://doi.org/10.1038/s41586-023-06992-8
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M. Zhou, M. Li, Y. Liao, L. Li, R. Xiong et al., Correlating the potential-holding formation protocol of solid–electrolyte interphases with improving calendar aging on lithium metal anode. ACS Energy Lett. 8(11), 4702–4710 (2023). https://doi.org/10.1021/acsenergylett.3c01887
Y. Zhang, Z.-Z. Shen, Y. Zhang, M. Niu, L. Dong et al., Insights into the electrolyte hydrolysis and its impacts on the interfacial chemistry of a Li+-intercalated anode during high-temperature calendar aging. Angew. Chem. Int. Ed. 64(15), e202425491 (2025). https://doi.org/10.1002/anie.202425491
H.-H. Ryu, G.-T. Park, C.S. Yoon, Y.-K. Sun, Microstructural degradation: microstructural degradation of Ni-rich Li [NixCoyMn1−x−y]O2 cathodes during accelerated calendar aging. Small 14(45), 1870207 (2018). https://doi.org/10.1002/smll.201870207
United States Advanced Battery Consortium (USABC), Electric vehicle battery test procedure manual. (2015)
S.K. Heiskanen, J. Kim, B.L. Lucht, Generation and evolution of the solid electrolyte interphase of lithium-ion batteries. Joule 3(10), 2322–2333 (2019). https://doi.org/10.1016/j.joule.2019.08.018
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G. Wan, T.P. Pollard, L. Ma, M.A. Schroeder, C.-C. Chen et al., Solvent-mediated oxide hydrogenation in layered cathodes. Science 385(6714), 1230–1236 (2024). https://doi.org/10.1126/science.adg4687
J. Henschel, C. Peschel, S. Klein, F. Horsthemke, M. Winter et al., Clarification of decomposition pathways in a state-of-the-art lithium ion battery electrolyte through 13C-labeling of electrolyte components. Angew. Chem. Int. Ed. 59(15), 6128–6137 (2020). https://doi.org/10.1002/anie.202000727
J. Li, Y. Ji, H. Song, S. Chen, S. Ding et al., Insights into the interfacial degradation of high-voltage all-solid-state lithium batteries. Nano-Micro Lett. 14(1), 191 (2022). https://doi.org/10.1007/s40820-022-00936-z
J. Lu, C. Xu, W. Dose, S. Dey, X. Wang et al., Microstructures of layered Ni-rich cathodes for lithium-ion batteries. Chem. Soc. Rev. 53(9), 4707–4740 (2024). https://doi.org/10.1039/d3cs00741c
H. Xiao, X. Li, Y. Fu, Advances in anion chemistry in the electrolyte design for better lithium batteries. Nano-Micro Lett. 17(1), 149 (2025). https://doi.org/10.1007/s40820-024-01629-5
L. Zhao, Y. Zhong, C. Cao, T. Tang, Z. Shao, Enhanced high-temperature cycling stability of garnet-based all solid-state lithium battery using a multi-functional catholyte buffer layer. Nano-Micro Lett. 16(1), 124 (2024). https://doi.org/10.1007/s40820-024-01358-9
T. Li, X.-Z. Yuan, L. Zhang, D. Song, K. Shi et al., Degradation mechanisms and mitigation strategies of nickel-rich NMC-based lithium-ion batteries. Electrochem. Energy Rev. 3(1), 43–80 (2020). https://doi.org/10.1007/s41918-019-00053-3
M. Jiang, D.L. Danilov, R.-A. Eichel, P.H.L. Notten, A review of degradation mechanisms and recent achievements for Ni-rich cathode-based Li-ion batteries. Adv. Energy Mater. 11(48), 2103005 (2021). https://doi.org/10.1002/aenm.202103005
Q. Cheng, Z.-X. Chen, X.-Y. Li, C.-X. Bi, F. Sun et al., Deciphering the degradation mechanism of high-rate and high-energy-density lithium–sulfur pouch cells. Adv. Energy Mater. 13(42), 2301770 (2023). https://doi.org/10.1002/aenm.202301770
X. Zhang, S. Cheng, C. Fu, G. Yin, L. Wang et al., Advancements and challenges in organic–inorganic composite solid electrolytes for all-solid-state lithium batteries. Nano-Micro Lett. 17(1), 2 (2025). https://doi.org/10.1007/s40820-024-01498-y
Z. Xu, Y. Xu, Y. Qiu, Y. Cao, S. Gasilov et al., Pressurized organic electrodes enable practical and extreme batteries. Nat. Commun. 16, 4561 (2025). https://doi.org/10.1038/s41467-025-59892-y
D.M. Robinson, Y.B. Go, M. Mui, G. Gardner, Z. Zhang et al., Photochemical water oxidation by crystalline polymorphs of manganese oxides: structural requirements for catalysis. J. Am. Chem. Soc. 135(9), 3494–3501 (2013). https://doi.org/10.1021/ja310286h
B. Lee, C.S. Yoon, H.R. Lee, K.Y. Chung, B.W. Cho et al., Electrochemically-induced reversible transition from the tunneled to layered polymorphs of manganese dioxide. Sci. Rep. 4, 6066 (2014). https://doi.org/10.1038/srep06066
H. Tan, S. Wang, Kinetic behavior of manganese dioxide in Li/MnO2primary batteries investigated using electrochemical impedance spectroscopy under nonequilibrium state. J. Electrochem. Soc. 161(12), A1927–A1932 (2014). https://doi.org/10.1149/2.0981412jes
H. Tan, S. Wang, X. Lei, New insights for the cyclic performance of Li/MnO2 batteries using a simple electrochemical process. J. Electrochem. Soc. 162(3), A448–A452 (2015). https://doi.org/10.1149/2.0781503jes
Y. Bao, Z. Ji, H. Zhou, C. Zhang, S. Song et al., Li-ions pre-intercalation strategy of manganese oxides for capacitive deionization-based selective lithium extraction from low-grade brine. Small 22(25), 2406951 (2026). https://doi.org/10.1002/smll.202406951
L. Yang, S. Cheng, J. Wang, X. Ji, Y. Jiang et al., Investigation into the origin of high stability of δ-MnO2 pseudo-capacitive electrode using operando Raman spectroscopy. Nano Energy 30, 293–302 (2016). https://doi.org/10.1016/j.nanoen.2016.10.018
M.P. Seah, W.A. Dench, Quantitative electron spectroscopy of surfaces: a standard data base for electron inelastic mean free paths in solids. Surf. Interface Anal. 1(1), 2–11 (1979). https://doi.org/10.1002/sia.740010103
G. Xu, J. Wan, S. Sun, P. Yang, M. Wan et al., Modulation of redox chemistry of δ-MnO2 electrode by lithium inserting: experiments and first-principles calculations. Electrochim. Acta 512, 145504 (2025). https://doi.org/10.1016/j.electacta.2024.145504
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