Biomimetic Gradient Porous Core–Shell Fibers with Enhanced Gas Sensing for CO-Temperature Dual-Mode Early Fire Warning
Corresponding Author: Zhicai Yu
Nano-Micro Letters,
Vol. 19 (2027), Article Number: 17
Abstract
Early fire detection systems that are highly sensitive are essential for reducing the impact of fire disasters. However, their development still faces significant challenges due to the lack of capability for simultaneous monitoring of both temperature and gas. Herein, we propose a facile coaxial wet-spinning strategy to fabricate a dual-parameter fiber sensor capable of simultaneously detecting carbon monoxide (CO) and temperature for early combustion warning. The resulting core–sheath structured fiber consists of a CO sensing sheath made of SnO2/In2O3 heterojunction/aramid nanofiber (ANF)/silver nanowire composite with biomimetic gradient pores, an ANF isolation layer, and a temperature sensing core composed of MXene. The gradient porous sheath constructed by gradient-induced phase separation technology exhibits gradually decreasing pore sizes from outer (> 10 μm) to inner (< 3 μm) regions. This structure demonstrates a significant enhancement in the fiber sensor’s sensitivity to CO, achieving a 15% higher response compared to non-gradient porous structures (ΔR/R0 = 0.95%/ppm; detection limit of 10 ppm), with the response time reduced to 19.28 s, surpassing the response speed of most fire-warning fibers. Additionally, this fiber sensor can rapidly monitor abnormal temperature increases, enabling flame alarm functionality within 3 s. It also achieves precise real-time temperature detection within the range of 50–300 °C, exhibiting high sensitivity (20.6 μV K−1) and a strong linear correlation (R2 = 0.99). This work highlights the significant potential of gradient pore in enhancing CO sensing and offers a novel perspective for the design of ultrafast early fire-warning fiber sensors.
Highlights:
1 A biomimetic gradient porous core–shell fiber with enhanced gas-sensing capabilities for CO-temperature early fire warning is fabricated via a coaxial wet-spinning technology.
2 The gradient porous sheath with SnO2/In2O3 heterojunction endows enhanced CO gas-sensing performance with high sensitivity, low detection limit and improves the CO respond of by 15%.
3 The CO-temperature dual-mode sensing fiber integrated with a wireless early fire-warning system achieves a rapid respond to fire in ~3 s and detects 10 ppm CO gas within 19 s.
Keywords
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References
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C. Maluk, M. Woodrow, J.L. Torero, The potential of integrating fire safety in modern building design. Fire Saf. J. 88, 104–112 (2017). https://doi.org/10.1016/j.firesaf.2016.12.006
L.-Y. Lv, C.-F. Cao, Y.-X. Qu, G.-D. Zhang, L. Zhao et al., Smart fire-warning materials and sensors: Design principle, performances, and applications. Mater. Sci. Eng. R. Rep. 150, 100690 (2022). https://doi.org/10.1016/j.mser.2022.100690
X. He, Y. Feng, F. Xu, F.-F. Chen, Y. Yu, Smart fire alarm systems for rapid early fire warning: Advances and challenges. Chem. Eng. J. 450, 137927 (2022). https://doi.org/10.1016/j.cej.2022.137927
W.W. Jones, Implementing high reliability fire detection in the residential setting. Fire Technol. 48(2), 233–254 (2012). https://doi.org/10.1007/s10694-010-0211-8
H. Xu, Y. Li, N.-J. Huang, Z.-R. Yu, P.-H. Wang et al., Temperature-triggered sensitive resistance transition of graphene oxide wide-ribbons wrapped sponge for fire ultrafast detecting and early warning. J. Hazard. Mater. 363, 286–294 (2019). https://doi.org/10.1016/j.jhazmat.2018.09.082
C.-F. Cao, W.-J. Liu, H. Xu, K.-X. Yu, L.-X. Gong et al., Temperature-induced resistance transition behaviors of melamine sponge composites wrapped with different graphene oxide derivatives. J. Mater. Sci. Technol. 85, 194–204 (2021). https://doi.org/10.1016/j.jmst.2020.12.073
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K. Lee, Y.-S. Shim, Y.G. Song, S.D. Han, Y.-S. Lee et al., Highly sensitive sensors based on metal-oxide nanocolumns for fire detection. Sensors 17(2), 303 (2017). https://doi.org/10.3390/s17020303
Y. Cai, Z. Zheng, Z. Zhong, Y. Zhang, T. Huang et al., Heterointerface-functionalized photoelectric response of metal-oxide Schottky photodiode for intelligent fire detection. Adv. Sci. 13(9), e19318 (2026). https://doi.org/10.1002/advs.202519318
M. Zhou, L. Huang, Y. Wan, Q. Jiang, X. Qu et al., Integrated temperature–NH3 multiplex sensing fibers enabled by programmable assembly of MXene@MoS2 heterojunction and p/n-type thermoelectric core for firefighting clothing. Adv. Fiber Mater. 7(6), 2013–2031 (2025). https://doi.org/10.1007/s42765-025-00599-6
H. Zheng, X. Han, Q. Wei, C. Zheng, C. Huang et al., Biomass-based flexible fire warning sensor with excellent flame retardancy and sensitivity. Chem. Eng. J. 437, 135412 (2022). https://doi.org/10.1016/j.cej.2022.135412
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Y. Hu, G. Rein, Development of gas signatures of smouldering peat wildfire from emission factors. Int. J. Wildland Fire 31(11), 1014–1032 (2022). https://doi.org/10.1071/wf21093
B. Wang, X. Lai, H. Li, C. Jiang, J. Gao et al., Multifunctional MXene/chitosan-coated cotton fabric for intelligent fire protection. ACS Appl. Mater. Interfaces 13(19), 23020–23029 (2021). https://doi.org/10.1021/acsami.1c05222
H. Wang, C. Fan, J. Li, Y. Zhang, X. Sun et al., Dynamic characteristics of near-surface spontaneous combustion gas flux and its response to meteorological and soil factors in coal fire area. Environ. Res. 217, 114817 (2023). https://doi.org/10.1016/j.envres.2022.114817
W. Zhai, X. Li, Q. Xia, P. Zhan, J. Xu et al., Multi-functional and flexible helical fiber sensor for micro-deformation detection, temperature sensing and ammonia gas monitoring. Compos. Part B Eng. 211, 108621 (2021). https://doi.org/10.1016/j.compositesb.2021.108621
J. Liu, Y. Yang, G. Chen, H. Sun, X. Xie et al., Stretchable and high-performance fibrous sensors based on ionic capacitive sensing for wearable healthcare monitoring. Adv. Sci. 12(1), 2412859 (2025). https://doi.org/10.1002/advs.202412859
Y. Wang, X. Liu, C. Li, W. Wang, D. Guo et al., Scalable topological-entanglement conductive coaxial fibers with superior durability for wearable strain sensing and triboelectric fabric. J. Mater. Sci. Technol. 233, 154–165 (2025). https://doi.org/10.1016/j.jmst.2024.12.096
F. Meng, J. Wen, J. Ma, Y. Tian, A dual-functional sensor based on PEDOT: PSS for sensing temperature and ammonia fabricated by electrohydrodynamic printing. J. Mater. Sci. Mater. Electron. 35(27), 1834 (2024). https://doi.org/10.1007/s10854-024-13555-8
D. Xu, C. Gao, C. Ge, Y. Liu, L. Yang et al., Integrated firefighting textile with temperature and pressure monitoring for personal defense. ACS Sens. 9(5), 2575–2584 (2024). https://doi.org/10.1021/acssensors.4c00288
R. Li, X.-L. Shi, J. Zhu, Q. Deng, W. Ou et al., Cu3SbSe3-alloying-induced high thermoelectric performance and mechanical robustness in Bi2Te3-based thermoelectric materials. Adv. Sci. 12(42), e12417 (2025). https://doi.org/10.1002/advs.202512417
X. Yang, Y. Shi, K. Xie, S. Fang, Y. Zhang et al., Cocrystallization enabled spatial self-confinement approach to synthesize crystalline porous metal oxide nanosheets for gas sensing. Angew. Chem. Int. Ed. 61(37), e202207816 (2022). https://doi.org/10.1002/anie.202207816
Z. Yu, L. Huang, M. Zhou, J. Xu, J. Ma et al., Dual-mode core–shell structured early fire warning sensing fiber with selective CO and temperature detection. Chem. Eng. J. 512, 162586 (2025). https://doi.org/10.1016/j.cej.2025.162586
H. Yu, D. Sun, W. Dong, R. Cao, Y. Zhou et al., All-In-one flexible thermoelectric yarns for integrated energy harvesting, adaptive personal thermal management, and self-powered sensing. Adv. Funct. Mater. 36(28), e25233 (2026). https://doi.org/10.1002/adfm.202525233
H. He, Y. Qin, J. Liu, Y. Wang, J. Wang et al., A wearable self-powered fire warning e-textile enabled by aramid nanofibers/MXene/silver nanowires aerogel fiber for fire protection used in firefighting clothing. Chem. Eng. J. 460, 141661 (2023). https://doi.org/10.1016/j.cej.2023.141661
L. Deng, Y. Zhang, H. Xu, W. Zhang, S. Hui et al., Wearable fabrics against ultra-broadband electromagnetic interference. Matter 9(5), 102697 (2026). https://doi.org/10.1016/j.matt.2026.102697
X. Jiang, L. Deng, Y. Zhang, Y. Bao, M. Guo et al., Ultrasound-responsive BTO@MSN-Cu/chitosan coatings on titanium implants with synergistic antibacterial and angiogenic effects. Colloids Surf. B Biointerfaces 265, 115759 (2026). https://doi.org/10.1016/j.colsurfb.2026.115759
J. Wen, L. Deng, H. Shen, Q. Chen, H. Wu, Plasma-assisted bipolarity carrier modulation in TMDs to accelerate dipole polarization for enhanced electromagnetic attenuation. Adv. Funct. Mater. 36(11), e19086 (2026). https://doi.org/10.1002/adfm.202519086
Q. Liu, A. Zhao, X. He, Q. Li, J. Sun et al., Full-temperature all-solid-state Ti3C2Tx/aramid fiber supercapacitor with optimal balance of capacitive performance and flexibility. Adv. Funct. Mater. 31(22), 2010944 (2021). https://doi.org/10.1002/adfm.202010944
C. Jiang, C. Wu, X. Li, Y. Yao, L. Lan et al., All-electrospun flexible triboelectric nanogenerator based on metallic MXene nanosheets. Nano Energy 59, 268–276 (2019). https://doi.org/10.1016/j.nanoen.2019.02.052
H. He, Q. Jiang, Y. Wan, M.H. Mia, X. Qu et al., Biological skin-inspired damage warning and self-healing thermoelectric aerogel fiber via coaxial wet spinning for wearable temperature sensing. J. Mater. Sci. Technol. 250, 257–271 (2026). https://doi.org/10.1016/j.jmst.2025.06.038
Z. Yu, X. Qu, M. Zhou, M.H. Mia, L. Hou et al., Integrated core-shell structured polyimide thermoelectric fiber with latent light-driven damage detection and self-driven temperature sensing performance. Chem. Eng. J. 515, 163622 (2025). https://doi.org/10.1016/j.cej.2025.163622
W. Eom, H. Shin, R.B. Ambade, S.H. Lee, K.H. Lee et al., Large-scale wet-spinning of highly electroconductive MXene fibers. Nat. Commun. 11(1), 2825 (2020). https://doi.org/10.1038/s41467-020-16671-1
X. Li, X. He, M. Zhou, Z. Yu, Q. Zheng et al., Ultrarobust alginate-based temperature sensing fiber across subzero to above zero self-healing performance enabled by polyphenol-nanosphere engineered multiple dynamic bonds. Carbohydr. Polym. 385, 125395 (2026). https://doi.org/10.1016/j.carbpol.2026.125395
L.-X. Liu, W. Chen, H.-B. Zhang, L. Ye, Z. Wang et al., Super-tough and environmentally stable aramid. Nanofiber@MXene coaxial fibers with outstanding electromagnetic interference shielding efficiency. Nano-Micro Lett. 14(1), 111 (2022). https://doi.org/10.1007/s40820-022-00853-1
Y. Li, X. Song, L. Li, W. Wu, K. Tao et al., Low concentration CO gas sensor constructed from MoS2 nanosheets dispersed SnO2 nanops at room temperature under UV light. Ceram. Int. 49(7), 10249–10254 (2023). https://doi.org/10.1016/j.ceramint.2022.11.204
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