Eco-Friendly, Multi-Mode Processable Highly Moldable Wood Enabled by the Reconstruction of Hydrogen-Bonding Domain
Corresponding Author: Jianzhang Li
Nano-Micro Letters,
Vol. 18 (2026), Article Number: 269
Abstract
The production of advanced 3D engineering materials relies on energy-intensive moldable materials such as metals and plastics, making it difficult to cope with the increasingly severe global energy crisis. Wood, as a sustainable material, can be molded through hydrothermal treatment, but the limited plasticity hinders its ability to manufacture precision devices. Herein, the process of hydrogen-bond domain reorganization is used in the manufacture of highly moldable wood to enhance the plasticity of wood and ensure the stability of the cellulose structure. The native hydrogen-bond network in the wood cell wall is disrupted and liberated the cellulose fibril matrix through delignification. Subsequent epoxidized soybean oil acrylate (AESO) plasticization enables significantly enhanced plasticity. Hydrogen-bond domains between fibers are reconstructed through moisture variation. Meanwhile, AESO forms a protective layer on the surface of the fibers, preventing excessive moisture from entering and causing the collapse of the fiber framework. This process allows the material to be shaped into complex 3D geometries, including origami cranes or honeycombs, through low-energy hydrothermal processing. This strategy addresses both dimensional stability challenges and environmental instability associated with wood composite materials and offers an eco-friendly alternative to functionalized structures in aviation and transportation.
Highlights:
1 A hydrogen-bond reconstruction strategy creates a moldable wood with greatly improved dimensional stability (≈ 80% lower moisture absorption) and plasticity for precision 3D shaping.
2 We develop a moldable wood that combines high plasticity with exceptional water resistance, enabling the creation of complex, precise 3D structures like mechanical metamaterials.
3 This moldable wood bridges sustainable materials and precision engineering, offering an energy-efficient alternative to synthetic composites in demanding fields like aviation.
Keywords
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References
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Q. Lv, Z. Peng, H. Pei, X. Zhang, Y. Chen et al., 3D printing of periodic porous metamaterials for tunable electromagnetic shielding across broad frequencies. Nano-Micro Lett. 16(1), 279 (2024). https://doi.org/10.1007/s40820-024-01502-5
M.S. Pham, C. Liu, I. Todd, J. Lertthanasarn, M.S. Pham, Damage-tolerant architected materials inspired by crystal microstructure. Nature 565, 305–311 (2019). https://doi.org/10.1038/s41586-018-0850-3
K. Yao, G. Hong, X. Yuan, W. Kong, P. Xia et al., 3D printing of tough hydrogel scaffolds with functional surface structures for tissue regeneration. Nano-Micro Lett. 17(1), 27 (2024). https://doi.org/10.1007/s40820-024-01524-z
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S. Mora, N.M. Pugno, D. Misseroni, 3D printed architected lattice structures by material jetting. Mater. Today 59, 107–132 (2022). https://doi.org/10.1016/j.mattod.2022.05.008
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D. Misseroni, P.P. Pratapa, K. Liu, B. Kresling, Y. Chen et al., Origami engineering. Nat. Rev. Methods Primers 4, 40 (2024). https://doi.org/10.1038/s43586-024-00313-7
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J. Song, C. Chen, C. Wang, Y. Kuang, Y. Li et al., Superflexible wood. ACS Appl. Mater. Interfaces 9(28), 23520–23527 (2017). https://doi.org/10.1021/acsami.7b06529
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X. Dong, W. Gan, Y. Shang, J. Tang, Y. Wang et al., Low-value wood for sustainable high-performance structural materials. Nat. Sustain. 5(7), 628–635 (2022). https://doi.org/10.1038/s41893-022-00887-8
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M. Shen, W. Huang, M. Chen, B. Song, G. Zeng et al., (Micro)plastic crisis: un-ignorable contribution to global greenhouse gas emissions and climate change. J. Clean. Prod. 254, 120138 (2020). https://doi.org/10.1016/j.jclepro.2020.120138
F. Zhang, L. Hong, Y. Xu, Prospects for green steelmaking technology with low carbon emissions in China. Carbon Energy 6(2), e456 (2024). https://doi.org/10.1002/cey2.456
S. Xiao, C. Chen, Q. Xia, Y. Liu, Y. Yao et al., Lightweight, strong, moldable wood via cell wall engineering as a sustainable structural material. Science 374(6566), 465–471 (2021). https://doi.org/10.1126/science.abg9556
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Y. Jiang, X. Ru, W. Che, Z. Jiang, H. Chen et al., Flexible, mechanically robust and self-extinguishing MXene/wood composite for efficient electromagnetic interference shielding. Compos. B Eng. 229, 109460 (2022). https://doi.org/10.1016/j.compositesb.2021.109460
H. Quan, D. Kisailus, M.A. Meyers, Hydration-induced reversible deformation of biological materials. Nat. Rev. Mater. 6(3), 264–283 (2021). https://doi.org/10.1038/s41578-020-00251-2
G. Yan, S. He, G. Chen, S. Ma, A. Zeng et al., Highly flexible and broad-range mechanically tunable all-wood hydrogels with nanoscale channels via the hofmeister effect for human motion monitoring. Nano-Micro Lett. 14(1), 84 (2022). https://doi.org/10.1007/s40820-022-00827-3
P. Jiao, J. Mueller, J.R. Raney, X. Zheng, A.H. Alavi, Mechanical metamaterials and beyond. Nat. Commun. 14, 6004 (2023). https://doi.org/10.1038/s41467-023-41679-8
C. Chen, Y. Kuang, S. Zhu, I. Burgert, T. Keplinger et al., Structure–property–function relationships of natural and engineered wood. Nat. Rev. Mater. 5(9), 642–666 (2020). https://doi.org/10.1038/s41578-020-0195-z
C. Chen, L. Hu, Nanoscale ion regulation in wood-based structures and their device applications. Adv. Mater. 33(28), e2002890 (2021). https://doi.org/10.1002/adma.202002890
X. Zhao, Y. Liu, L. Zhao, A. Yazdkhasti, Y. Mao et al., A scalable high-porosity wood for sound absorption and thermal insulation. Nat. Sustain. 6(3), 306–315 (2023). https://doi.org/10.1038/s41893-022-01035-y
B. Mei, P. Jiao, Y. Xie, Y. Zhao, Y. Li et al., Wood derived conductive aerogel with ultrahigh specific surface area and exceptional mechanical flexibility for pressure sensing. Chem. Eng. J. 500, 157020 (2024). https://doi.org/10.1016/j.cej.2024.157020
K. Li, S. Wang, H. Chen, X. Yang, L.A. Berglund et al., Self-densification of highly mesoporous wood structure into a strong and transparent film. Adv. Mater. 32(42), e2003653 (2020). https://doi.org/10.1002/adma.202003653
J. Wu, Y. Wu, F. Yang, C. Tang, Q. Huang et al., Impact of delignification on morphological, optical and mechanical properties of transparent wood. Compos. Part A Appl. Sci. Manuf. 117, 324–331 (2019). https://doi.org/10.1016/j.compositesa.2018.12.004
W. Liu, T. Chen, M.-E. Fei, R. Qiu, D. Yu et al., Properties of natural fiber-reinforced biobased thermoset biocomposites: effects of fiber type and resin composition. Compos. Part B Eng. 171, 87–95 (2019). https://doi.org/10.1016/j.compositesb.2019.04.048
R. Yang, A. Dong, X. Meng, Y. Sheng, F. Wang et al., Ultra-thin wood-based acoustic diaphragms fabricated via an environmentally friendly strategy. ACS Appl. Mater. Interfaces 14(41), 47089–47099 (2022). https://doi.org/10.1021/acsami.2c13722
J.J. Koh, X.Q. Koh, J.Y. Chee, S. Chakraborty, S.Y. Tee et al., Reprogrammable, sustainable, and 3D-printable cellulose hydroplastic. Adv. Sci. 11(29), 2402390 (2024). https://doi.org/10.1002/advs.202402390
Y. Zhu, W. Li, D. Meng, X. Li, B. Goodell, Non-enzymatic modification of the crystalline structure and chemistry of Masson pine in brown-rot decay. Carbohydr. Polym. 286, 119242 (2022). https://doi.org/10.1016/j.carbpol.2022.119242
J. Garemark, J.E. Perea-Buceta, M. Felhofer, B. Chen, M.F. Cortes Ruiz et al., Strong, shape-memory lignocellulosic aerogel via wood cell wall nanoscale reassembly. ACS Nano 17(5), 4775–4789 (2023). https://doi.org/10.1021/acsnano.2c11220
Y. Tan, K. Wang, Y. Dong, S. Gong, Y. Lu et al., Programmable and shape-color synchronous dual-response wood with thermal stimulus. ACS Nano 18(8), 6718–6730 (2024). https://doi.org/10.1021/acsnano.3c03607
T. Wang, B. Xu, T. Yu, Y. Yu, J. Fu et al., PVA/chitosan-based multifunctional hydrogels constructed through multi-bonding synergies and their application in flexible sensors. Carbohydr. Polym. 350, 123034 (2025). https://doi.org/10.1016/j.carbpol.2024.123034
N. Sriplai, W. Mongkolthanaruk, S.J. Eichhorn, S. Pinitsoontorn, Magnetically responsive and flexible bacterial cellulose membranes. Carbohydr. Polym. 192, 251–262 (2018). https://doi.org/10.1016/j.carbpol.2018.03.072
X. Tian, M. Wu, Z. Wang, J. Zhang, P. Lu, A high-stable soybean-oil-based epoxy acrylate emulsion stabilized by silanized nanocrystalline cellulose as a sustainable paper coating for enhanced water vapor barrier. J. Colloid Interface Sci. 610, 1043–1056 (2022). https://doi.org/10.1016/j.jcis.2021.11.149
H. Shi, H. Huo, H. Yang, H. Li, J. Shen et al., Cellulose-based dual-network conductive hydrogel with exceptional adhesion. Adv. Funct. Mater. 34(48), 2408560 (2024). https://doi.org/10.1002/adfm.202408560
P. Chen, Y. Li, Y. Nishiyama, S.V. Pingali, H.M. O’Neill et al., Small angle neutron scattering shows nanoscale PMMA distribution in transparent wood biocomposites. Nano Lett. 21(7), 2883–2890 (2021). https://doi.org/10.1021/acs.nanolett.0c05038
E. Montgomery-Liljeroth, S. Schievano, G. Burriesci, Elastic properties of 2D auxetic honeycomb structures- a review. Appl. Mater. Today 30, 101722 (2023). https://doi.org/10.1016/j.apmt.2022.101722
H. Pan, Y. Li, X. Yu, K. Zhou, Tensegrity structure-inspired tunable membrane-type acoustic metamaterials: conceptual design, fabrication, and performance investigation. Thin-Walled Struct. 216, 113717 (2025). https://doi.org/10.1016/j.tws.2025.113717
J. Zhou, X. Hao, H. Zhou, R. Ou, Q. Wang, Simultaneously strengthening and toughening reprocessable basswood through reactive waterborne acrylic resin impregnation. Chem. Eng. J. 489, 151313 (2024). https://doi.org/10.1016/j.cej.2024.151313
H. Wang, Y. Wang, T. Li, C. Yu, P. Lin et al., Nature-inspired, heat & noise-insulation, highly robust MOFs-based hybrid fire-retardant coatings with easy-recycling feature. Adv. Funct. Mater. 35(25), 2500800 (2025). https://doi.org/10.1002/adfm.202500800
J. Gu, Y. Tang, X. Wang, Z. Huang, Laminated plate-type acoustic metamaterials with Willis coupling effects for broadband low-frequency sound insulation. Compos. Struct. 292, 115689 (2022). https://doi.org/10.1016/j.compstruct.2022.115689
D. Zong, W. Bai, X. Yin, J. Yu, S. Zhang et al., Gradient pore structured elastic ceramic nanofiber aerogels with cellulose nanonets for noise absorption. Adv. Funct. Mater. 33(31), 2301870 (2023). https://doi.org/10.1002/adfm.202301870
S. Xu, P. Sun, X. Wang, C. Zhao, Z. Huang, Metamaterial-based absorbers for simultaneous absorption of air-borne sound and structural vibration. Int. J. Mech. Sci. 265, 108915 (2024). https://doi.org/10.1016/j.ijmecsci.2023.108915